ISO 21920 logo with abstract waveforms and geometric shapes representing surface roughness measurement standards in mechanical engineering.
Know-How

Roughness according to ISO 21920

Webinar "Roughness measurement made easy"

Access this webinar when interested in line-based roughness (ISO 21920, Ra, Rq, Rz) or areal roughness measurement (ISO 25178, Sa, Sq, Sz) incl. tips & tricks, understanding and applying settings the right way, and bridging the gap from micro to macro: flatness & roughness all-in-one.

Web session "3D Characterization of Ultra Precision Machined & Sealing Surfaces"

ISO 21920 - what the standard means for roughness measurement

ISO 21920 is the new standard for mechanical engineering, design and roughness specifications in surface metrology. Learn more about the motivation for this renewed ISO standard, what does it mean for your daily roughness and form measurements, what do the three parts of the ISO 21920 stand for and how to implement it in quality control – Polytec guides you!

The ISO 21920 represents a central set of rules for roughness profiling, replacing and modernizing some of the standards that had been generated decades ago.

VDI 3400 surface roughness reference scale shown with three color-coded microscopic roughness maps at 0.16 µm, 1.60 µm, and 160 µm scales.
Roughness measurement example in different scales from µm to nm

Surface roughness & finish depend on the perspective

Besides complying with geometric specifications in machining (e.g. exact measures of a component), its shape and position tolerances (e.g. the position of a hole), the quality of the surface plays an essential role for its functionality and longtime performance, whether in traditional mechanical engineering or electronics, semicon or optical components. Depending on the application, surface roughness requirements vary by several orders of magnitude, spanning a wide range from < 1 nanometer [nm] to several micrometers [µm].

High-resolution roughness measurement <1nm; sample data of a polished silicon surface
High-resolution roughness measurement <1nm; sample data of a polished silicon surface
Sa, Sz, Sq instead of Ra, Rz, Rq - Areal roughness measurement ISO 21920 - measuring roughness and surface form on precision parts Measuring roughness and surface form on precision parts Surface roughness measurement with cross section on organic material like leather for automotive interior parts Surface roughness measurement with cross section on organic material like leather for automotive interior parts Micro roughness with cross section of a wafer surface Micro roughness with cross section of a wafer surface High-resolution roughness measurement <1nm; sample data of a polished silicon surface High-resolution roughness measurement <1nm; sample data of a polished silicon surface
Sa, Sz, Sq instead of Ra, Rz, Rq - Areal roughness measurement  
Measuring roughness and surface form on precision parts
Measuring roughness and surface form on precision parts
Surface roughness measurement with cross section on organic material like leather for automotive interior parts
Surface roughness measurement with cross section on organic material (leather in automotive) 
Surface roughness measurement with cross section on organic material like leather for automotive interior parts Micro roughness with cross section of a wafer surface Micro roughness with cross section of a wafer surface High-resolution roughness measurement <1nm; sample data of a polished silicon surface High-resolution roughness measurement <1nm; sample data of a polished silicon surface
Micro roughness with cross section of a wafer surface

Download the exclusive guide on ISO 21920

Read the full exclusive paper (login) about the relevance of technical drawings (replacing ISO 1302), why ISO 21920 is more than just Ra (replacing ISO 4287 and ISO 13565-2/ -3) and how to achieve valid measurement results (replacing ISO 4288).

ISO 21920 brochure and detailed technical guide on roughness measurement and surface finish standards by Polytec.

The roughness concept – principles of ISO-21920

As shown in previous examples, "roughness" is an abstract term, possibly meaning different things for two different people depending on the perspective or expectations. Join or contact us for our roughness webinar explaining the basic concept of roughness in brief. This shall enable a common understanding.

VDI 3400 surface roughness comparison with three highlighted texture scales from 0.16 µm to 160 µm for precision measurement analysis.

ISO 21920 for uniform roughness specifications

One of the goals of the ISO 21920 standardization is preventing ambiguities in the interpretation of roughness specifications, thus enabling clear communication e.g. between design department and quality control. The three-part standard ISO 21920 specifies :

  • how to enter drawings
  • how parameters are calculated
  • and how to measure them.
Surface roughness profile graph with corresponding wavelength representations from flat to high-frequency micro-roughness in micrometers.

Structure of ISO 21920 standard for profiling

ISO 21920 is a profiling standard, consisting of three parts

  1. the specification of the surface finish (replaces ISO 1302)
  2. the terms and parameters like nesting index, R-profile, Ra - Rz... (replaces ISO 4238, 13565-2 and -3)
  3. the specification operators (replaces ISO 4288).

Some terms and parameters were based on the surface standard ISO 25178, which was first published in 2012. In many cases, surface roughness measurement has decisive advantages over profile-based roughness measurement. The optical and areal measurement of surface roughness is not only optical and contact-free, it also provides a complete image of the surface in a click. 

This is particularly beneficial, if one cannot assure that specific profiles measured are indeed representative for the whole workpiece surface.

ISO 21920 standard overview showing surface finish characterization, terms and values, and specific operators for uniform roughness measurement.

How to measure surface roughness using Polytec white-light interferometers

Discuss your demands with our experts

Let’s start with a short discussion about your parts, tolerances, and workflow—and, if useful, we can add a feasibility study, PolyMeasure (contract measurements), or a PolyRent trial as optional next steps.

Let us run a metrology feasibility study with your sample

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