精确监测木材和建筑材料的长度和速度

在木材和建筑材料行业，精确可靠地监控长度和速度对于保持严格的制造公差和工艺效率至关重要。 轻微的偏差就可能导致额外的成本。

ProSpeed® LSV 是一种激光光学传感器，可精确测量长度和速度，为木材和建筑材料制造商和机械制造商提供精确的测量数据，例如...

  • Quality control and sorting of lumber 
    木材质量控制和分类
  • Feed speed and cut-to-length control of piece goods such as insulation materials, glass or rock wool
    控制绝缘材料、玻璃或岩棉等片状产品的进料速度和切割长度
  • Length verification, e.g. of paster or gypsum boards
    长度核实，例如石膏板或石膏板的长度核实
  • Position tracking, e.g. for labeling, marking or NDT
    位置跟踪，例如用于标签、标记或无损检测
     

受益于 ProSpeed® 光学传感器

非接触式测量，无滑动和磨损

激光测量提高了精度、质量和产量

适用于所有表面，不影响产品表面

3 年保修和应用支持

大景深补偿振动

在多尘、肮脏的环境中性能可靠

用于定尺剪切、速度监控或位置跟踪的传感器解决方案？

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Precise length measurement on sheets of insulation material
激光精确监测长度、长度切割控制和过程控制，例如纸板或石膏板
Mass production of insulation materials and mineral wool
隔热和建筑材料的工业过程控制，此处为玻璃棉和岩棉的长度监测
Light barriers using the laser sensors "Material Detection Mode" as trigger
使用 LSV 激光传感器触发光栅，使用 "材料检测模式"
Light barriers using the laser sensors "Material Detection Mode" as trigger
使用 LSV 激光传感器触发光栅，使用 "材料检测模式"
Sorting in length and quality of beams, wooden plates or construction materials
按长度和质量分拣横梁、木板或建筑材料
Precise length measurement on sheets of insulation material
激光精确监测长度、长度切割控制和过程控制，例如纸板或石膏板
Mass production of insulation materials and mineral wool
隔热和建筑材料的工业过程控制，此处为玻璃棉和岩棉的长度监测
Light barriers using the laser sensors "Material Detection Mode" as trigger
使用 LSV 激光传感器触发光栅，使用 "材料检测模式"
Light barriers using the laser sensors "Material Detection Mode" as trigger
使用 LSV 激光传感器触发光栅，使用 "材料检测模式"
Sorting in length and quality of beams, wooden plates or construction materials
按长度和质量分拣横梁、木板或建筑材料

测量长度时不打滑

LSV promise reliable length length measurement based on following the speed curve over throughput time. They automatically detect when material is present (material detection mode) and automatically trigger or stop the measurement procedure. LSV Laser Surface Velocimeters are the preferred solution for precise length measurement when rolling up web material and checking cut-to-size pieces, e.g. for fiber cement, plasterboard, wood and wood products, glass wool, rock wool or roofing materials. 

The flexible interface concept of latest generation ProSpeed sensors feature encoder output, serial interface, LAN, Ethernet/IP, Profibus and Profinet. Optionally integrated light barriers and, for several barriers, logically link them, for example, to control the length measurement using two trigger inputs thus increasing the accuracy.
 

Precise speed and length measurement on drywall boards
精确的速度和长度在线监测，这里是在干壁板上

作为关键工艺参数的进料速度监控

Measuring the exact and real speed is the fundament for any process control and optimization - whether for cut-to-length, length measurement or verification, or speed synchronization. With the non-contact measurement method, ProSpeed® laser sensors avoid measuring uncertainty caused by slippage and wear. LSV sensors are established non-contact encoders for determining the dwell time in coating systems, for controlling cutting devices in cut-to-length processes, such as wooden panels, boards and beams as well as in the manufacture of plasterboards, glass or rock wool.

Position tracking on laminate floor production by a LSV laser sensor
利用 LSV 激光传感器对强化地板生产进行位置跟踪
X-ray test station for NDT and defect detection of wooden beams
用于木梁无损检测和缺陷检测的 X 射线检测站
A sawmill using laser optical sensors for exact position tracking
使用激光光学传感器进行精确位置跟踪的锯木厂
Exact position tracking e.g. for marking, labeling, drill holes for prefabricated houses or defect detection benefit from laser precision
精确的位置跟踪，例如用于标记、贴标签、预制房屋钻孔或缺陷检测的激光精度都能从中受益
Position tracking on laminate floor production by a LSV laser sensor
利用 LSV 激光传感器对强化地板生产进行位置跟踪
X-ray test station for NDT and defect detection of wooden beams
用于木梁无损检测和缺陷检测的 X 射线检测站
A sawmill using laser optical sensors for exact position tracking
使用激光光学传感器进行精确位置跟踪的锯木厂
Exact position tracking e.g. for marking, labeling, drill holes for prefabricated houses or defect detection benefit from laser precision
精确的位置跟踪，例如用于标记、贴标签、预制房屋钻孔或缺陷检测的激光精度都能从中受益

定位跟踪点

LSV laser surface velocimeters measure the length that the measured material travels until a defined event occurs. This measured length determines the corresponding position on the material to be measured, for example when detecting defects in non-destructive material testing (NDT), e.g. on sawn timber and natural products. LSVs also help with exact positioning at regular intervals, such as for printing, labeling, applying lettering or marking damaged areas.

Cut-to-length on timber using Polytec LSV sensors as saw trigger
使用 Polytec LSV 传感器作为锯条触发器对木材进行定尺切割

激光精确切割长度

If a web product is not to be stopped during the cutting process, the cutting device must be moved as a "flying cutting device" for a straight cut with the web product. LSV laser sensors help with speed synchronization between the web material and the cutting device by simultaneously recording the length and speed parameters and outputting them on different interfaces. Regardless of the surface and harsh process environment with dust, dirt and particles, the non-contact measurement method measures with high precision and consistency without repercussions on the material surface.

Thanks to more precise cuts, safety margins on the desired length are reduced, which leads to direct material and cost savings. In addition to encoder output, the flexible interface concept also includes serial interfaces, LAN, Ethernet/IP, Profibus and Profinet as well as digital outputs, e.g. as pre-warning signals and triggers for the cutting process. LSV sensors are used in many different cutting processes, e.g. for wood and wood products, plasterboard, glass wool, rock wool and other building materials.

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使用光学传感器进行工业长度和速度控制 (EN)

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