On-line speed and length measurement – Enhanced connectivity simplifies process control integration

At AISTech 2023, Polytec presents the new ProSpeed® LSV-1100 Laser Surface Velocimeter. Updates to the sensor system bring it to the same technological level as its big brother, the ProSpeed LSV-2100. With enhanced connectivity and easy integration into process control systems, the family of ProSpeed Sensors is essential to increasing yield, improving throughput and reducing scrap.

The ProSpeed® LSV series of surface velocimeters provide highly accurate speed and length data for the control and optimization of processes requiring cut-to-length, length verification, footage count, differential speed measurement and more. 

Polytec has now equipped the new ProSpeed® LSV-1100 with the same connectivity as the ProSpeed® LSV-2100.  Both systems now have several optional interfaces that make integration into modern process control environments easy, for example via Ethernet-IP and Profinet. The wide range of interfaces and accessories also supports equipment manufacturers in integrating the ProSpeed into the most varied of environments anywhere in the world.

The measured values ​​can now be shown on any display via a WLAN module in control stations and can be parameterized and maintained very easily via a web interface. Up to four users can access the system at the same time.

With the transfer of the high connectivity standard of the ProSpeed® LSV-2100 to the ProSpeed® LSV-1100, Polytec makes operation and maintenance easier, because all systems in a plant are at the same high technological level: Operation and maintenance are identical ... a clear advantage for users who operate devices of both series.

Robert Bodamer, the product manager at Polytec, sees clear advantages for his customers in the standardization of the functions: “Both systems now differ only in their application & functionality.  The ProSpeed LSV-1100 meets requirements of general applications for length and speed measurements, while the ProSpeed LSV-2100 is available for those applications requiring the added functionality of detecting standstill (v=0), material direction or measurement from working distances greater than 1.5 meters.”

An example of process control with surface velocimeters is mass flow control (Automatic Gauge Control – AGC) on rolling mills. The speed measurement is a crucial input value there for the fast and precise control of the roll gap. This allows users to achieve the specified strip thickness very quickly after threading in the coil - and thus over a larger portion of the strip - than without control.

Click the following link for more information: https://www.polytec.com/us/velocimetry/products/length-and-speed-sensors